Rebuild & Remanufacture

Complete Repair Service

In some instances, our thorough cylinder inspection process will reveal abnormalities that prohibit a simple hone and reseal.  In those cases, our expert technicians will develop a repair plan to suit your needs.  Many times, we can repair a component for a fraction of the cost of new.  In addition we can also repair or manufacture virtually any cylinder component from scratch including rods, pistons and tubes that will meet or exceed OEM specifications. Our in house repair & manufacturing capabilities include:

  • Precision CNC Turning & Machining Centers
  • Large Horizontal Boring Mill & Large Swing/Long Length Lathe
  • Drive-In Bay with 20 & 30 Ton Cranes
  • Extensive Welding, Honing, Testing
  • Expansive Inventory of Raw Material
    • Induction Hardened Chrome Bar Stock
    • Steel Tubing, Ductile Iron Bar and Bronze
  • Automated Production Sawing & Hydraulic Presses

 

Complete Cylinder Manufacturing

Whether you have a specific need for a custom cylinder or if you are just seeking an alternate source for your hydraulic cylinders, Complete Hydraulic Service can help.  We will manufacture cylinders to your specifications in virtually any quantity.  Some applications for cylinders we currently manufacture are:

  • Heavy Construction Equipment
  • Mining Machinery
  • Scrap & Recycling Operations
  • Industrial Shears, Presses, Punches and Brakes
  • Steel Mills, Foundries, Metal Stamping and Plastic Injection & Blow Molding, Extruders

 

Hydraulic Gear Pump

When repair indicators are present, rebuilding a gear pump is an economical option

which fully restores the hydraulic system to optimum performance

 Repair Includes: 

  • Disassembly and inspection of  failed parts
  • Evaluation of repair cost
  • Firm repair quote
  • Repair vs. new cost of replacement
  • Reseal / Repair
  • Performance test of repaired pump / motor

Repair Indicators:

  • Oil Leak
  • Pump not producing required output
  • Motor not producing required output torque/speed
  • S-O-S report indicates high levels of metallic particles in oil
  • Excessive noise, heat or vibration
  • Scheduled Custom Hydraulic Service Inspection